Filled Ethylene-propylene Diene Terpolymer Elastomer as ThermalInsulator for Case-bonded Solid Rocket Motors

Abstract

Ethylene-propylene diene terpolymer (EPDM)-based insulation system is being globallyused for case-bonded solid rocket motors. A study was undertaken using EPDM as base polymer,blended with hypalon and liquid EPDM and filled with fibrous and non-fibrous fillers. Theseformulations were evaluated as rocket motor insulation system. The basic objective of the studywas to develop an insulation system based on EPDM for case-bonded applications. A series ofrocket motor insulator compositions based on EPDM, filled with particulate and fibrous fillerslike precipitated silica, fumed silica, aramid, and carbon fibres have been studied for mechanical,rheological, thermal, and interface properties. Compositions based on particulate fillers wereoptimised for the filler content. Comparatively, fumed silica was found to be superior as fillerin terms of mechanical and interface properties. Addition of fibrous filler (5 parts) improved thepeel strength, and reduced the thermal conductivity and erosion rate. All the compositions wereevaluated for sulphur and peroxide curing. Superior mechanical properties were achieved forsulphur-cured products, whereas peroxide-cured products exhibited an excellent ageing resistance.Rocket motors were insulated with optimised composition and propellant cast, and the motorswere evaluated by conducting static test in end-burning mode.

Defence Science Journal, 2008, 58(1), pp.94-102, DOI : http://dx.doi.org/10.14429/dsj.58.1628